Services / Reverse Engineering

Professional Reverse Engineering Services

From Physical Asset to Digital Schema: Generate high-precision, manufacturing-ready parametric CAD models and toleranced production drawings.

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ISO 9001:2015 Certified
NDA on every engagement
You own the IP
Commercial, government & defense
AutoCAD · SolidWorks · CATIA

Proces Obrnutog Inženjeringa

Understanding the function of the component or assembly is paramount to the reverse engineering process. It is not enough to duplicate a physical part into CAD space, but you must know how the part/assembly interacts with surrounding components in the overall system. This will allow the proper tolerance stacking information that is needed for dimensioned and tolerance prints. We have engineers certified in tolerance stacking using Geometric Dimensioning and Tolerancing (GD&T) and have experience based on actual design work to verify the efficacy of our process. This background also gives us insight in to the likely design intent of areas of a component’s design.

Digitalizacija Komponenti i Sklopova

Digitizing components and assemblies is achieved in our extensive temperature controlled metrology laboratory that has a full range of contact and non-contact measurement instruments. We also offer on-site data collection when parts cannot come to us. Each of our engineering staff is trained in each digitizing technology so that they have a complete understanding of what is available and what is needed for any part or aspect of their work. We employ tools such as hand instruments and gages, Laser Scanning, Structured Light Scanning, Long Range Laser Scanning, High Precision CMMs, Large Area Gantry CMMs, and Industrial CT Scanning. We have most of our scanning processes listed under our ISO17025 scope of accreditation. This metrology based accreditation ensures that data that we take for you, will be correct and reliable to use on your laser model. The right laser scanning tools and parts are essential for the job. 3D Scanning aids the production and manufacturing process of your products and refines the accuracy of the model parts through state of the art scanning techniques.

Prava Oprema, Osoblje, Iskustvo i Znanje

3D Engineering Solutions combines the right equipment, engineering staff, experience and knowledge to tackle the most difficult reverse engineering work. Everything you need is under one roof. Our engineer-metrologists are proficient in all of the technologies that we use and have the experience base to perform the work efficiently. Our large staff is configured to handle your large projects with ease. We have purchased and continue to evaluate all of the latest data collection technologies available. We have completed thousands of metrology and reverse engineering projects for hundreds of customers and would like the chance to complete yours as well. Our fully trained staff are able to complete projects from beginning to end each by themselves. This allows them to be efficient in the completion of your project. Solutions are supported by 3D Engineering Solutions in support of legacy military equipment as well as other industry needs. We can take legacy drawings that are difficult to read and/or existing or damaged physical components and re-create functional CAD models and drawings.

Tok Projekta

Tell us about your project

Opišite svoj projekat, procenite broj potrebnih sati, trajanje i softverske zahteve.

Pre-qualified expert freelancer

Jedan od naših inženjera će vas kontaktirati da razgovara o vašem projektu i prikupi više detalja.

Deposit & work

Biće potrebno potpisati ugovor i uplatiti depozit kako bi se započeo projekat.

The Technical Distinction: 3D Scanning vs. True Reverse Engineering

Commercial innovators often confuse raw spatial data acquisition with specialized engineering reconstruction. While 3D scanning rapidly captures physical coordinate points, extracting functional value requires converting those datasets into dynamic, feature-based architectures.
Our metrology specialists thoroughly evaluate components to distinguish between two primary design pathways:

Idealized Geometric Modeling

We analyze original design intents to correct real-world physical wear. This method produces flawless CAD geometries where faces are perfectly planar and holes are perfectly concentric.

As-Built Dimensional Modeling

Our systems intentionally capture existing manufacturing deviations and deformations. This provides a highly accurate digital twin for structural inspection, finite element analysis, or precision mold balancing.

Versatile Operational Frameworks for Digitized 3D Models

Generating an accurate, feature-based solid assembly unlocks comprehensive downstream manufacturing options for your hardware components. Because our digital files maintain strict mathematical integrity, your engineering teams can instantly deploy them into multiple commercial pipelines:

Multi-Axis Production & Tooling

Export clean CAD geometries directly into CNC machining center paths or complex plastic injection mold tooling blocks.

Rapid Additive Prototyping

Streamline your validation cycles by channeling digital models into industrial SLA or SLS 3D printing configurations.

Intellectual Property Protection

Leverage your precise 3D vector line geometry to build compliant patent drawings and structural technical graphics.

Advanced Component Customization

Modify existing baseline dimensions seamlessly to design high-clearance mating enclosures or custom protective packaging configurations.

Comprehensive Spatial Capabilities & Micro-Precision Metrology

Regardless of your hardware’s physical footprint, our advanced multi-sensor arrays capture complete geometric profiles with zero data distortion. Our engineering networks seamlessly scale scanning protocols across diverse dimensional envelopes—from large-scale industrial assemblies down to delicate micro-components.
By utilizing portable, metrology-grade scanners, our field specialists can deploy directly to your facility for on-site data acquisition, saving your enterprise the transit risks of un-installing critical infrastructure. For smaller, highly portable components, processing items within our optimized lab facilities provides an exceptionally cost-effective, rapid turn-around solution.

Strategic Technical Advantages of Our Scanning Pipelines:

Metrology-Grade Accuracy: Achieve exceptional volumetric tolerances up to 15 microns (0.015mm / 0.00059”) to guarantee absolute spatial compliance.
Non-Contact Structural Integrity: Protect delicate or sensitive surfaces using optical laser lines that capture dense coordinate grids without physical component contact.
High-Density Feature Point Spacing: Isolate tiny physical anomalies and tight micro-textures down to an intense 16-micron point spacing array.

Industrial Reverse Engineering Technical Deliverables

We supply completely open, software-agnostic technical data packages tailored to drop seamlessly into your internal engineering workflows. Every project archive includes your choice of standard file formats:

Category	Supported Technical File Formats
Raw Spatial Point Clouds	Color or non-color datasets via PTS, PTX, and XYZ configurations
Polygon Mesh Models	High-density meshes optimized in STL, PLY, OBJ, and VRML formats
3D Parametric Surfaces	Clean, non-uniform rational B-spline layouts via IGES and STEP
Feature-Based Solid Assemblies	Native parametric tracking files for SolidWorks, ParaSolid, STEP, and IGES
Technical Visualizations	Photorealistic engineering renderings, exploded views, and functional animations

How Can X-PRO LLC Help With My Project?

X-PRO LLC helps clients with one-time and ongoing project needs. Our specialties include 3D modeling, 3D design, CAD drafting, 3D animation, engineering and 3D renderings, 3D industrial design, prototype design, 3D printing design, mechanical design, architectural design, structural design, 3D interior design, and CAD landscaping design services.

Naši CAD dizajneri i kontraktori za crtanje rade sa AutoCAD-om, SolidWorks-om, Autodesk Inventor-om, Mayom, 3ds Max-om, CATIA-om i mnogim drugim programima. Pošaljite opis vašeg projekta i sarađujte sa kvalifikovanim 3D umetnikom, CAD dizajnerom, crtačem, 3D modelarom, 3D animatorom ili inženjerom specijalizovanim za potrebe vašeg projekta.

Česta pitanja u vezi sa Vašim novim projektom

Why X-PRO LLC?

Povezujemo vas sa najboljim dizajnerima u industriji i nudimo najobuhvatniji set usluga za izumitelje koje možete pronaći bilo gde. Uklanjamo nesigurnosti iz online dizajnerskih usluga, omogućavajući vam da se fokusirate na ono što je važno.

Kako privatni projekti funkcionišu?

Jednostavno. Pošaljite nam opis projekta, a mi ćemo vam dostaviti ponudu za dizajn od strane kvalifikovanog dizajnera za vaš projekat.

Ko može da vidi moj projekat?

Privatni projekti su potpuno poverljivi. Samo vi i dizajner sa kojim budete radili će videti opis projekta, priložene datoteke i završni rad.

Da li posedujem dizajn i IS?

Da. Naši pravno obavezujući uslovi korišćenja prenose vlasništvo nad intelektualnom svojinom (IS) sa dizajnera na kupca usluge za sve plaćene dizajne.

Da li nudite usluge proizvodnje?

Yes we do! We offer a range of manufacturing services, including 3D printing, rapid manufacturing and conventional injection molding.

Kako se dizajnerski projekti razlikuju od usluga po satu?

Dizajnerski projekti su vremenski ograničeni poslovi sa fiksnim budžetom, bazirani na unapred datom predračunu CAD dizajnera. Usluge po satu se odnose na stalne poslove sa otvorenim obimom rada.

Da li će dizajneri potpisati ugovor o poverljivosti (NDA)?

We’ve got this covered. Our legally binding terms of service covers freelancer non-disclosure. Freelancers on X-Pro have agreed to and are bound by the terms of non-disclosure that are outlined in our terms of service.