Prototyping & Manufacturing / Aluminum Extrusion

Aluminum Extrusion

Aluminum Extrusion & Profile Manufacturers

Aluminium · Carbon steel · Stainless
Certified welders
5 assembly lines
ISO 9001:2015 Certified

Our Experience

X-PRO LLC is a full-service manufacturing contract partner specializing in custom aluminum extrusion products. We manage the entire lifecycle of your custom profiles—from initial tool die design and structural engineering to high-tonnage extrusion presses, post-processing CNC machining, precision cutting, and assembly. To deliver turnkey, market-ready parts, we provide comprehensive in-house auxiliary components, including custom plastic molded fittings and precision die castings. As a premier industrial profile manufacturer, we build components that meet rigorous performance and dimensional requirements across aerospace, defense, commercial electronics, and industrial equipment sectors.

Industrial & Electrical Components

Custom Aluminum Motor Shells, High-Efficiency LED Heat Sinks, and Structural Aluminum Enclosures.

Precision Frameworks

Cold-Drawn Industrial Standard Profiles, High-Tolerance Cylinders, and Square Geometric Tubing.

Commercial & Architectural Profiles

Structural Profiles for Office Furniture, Heavy-Duty Architectural Doors, Windows, and Custom Aluminum Ladders.

Premium Aluminum Alloys Tailored to Your Specifications

We form custom profiles using a wide range of specialized aluminum alloys, matching metallurgical traits directly to your application’s stress, thermal, and corrosion environments:

6000 Series (Al-Mg-Si / Heat-Treatable)

Architectural & Structural choice. Excellent strength, superb weldability, and highly receptive to uniform anodizing and surface finishes.

7000 Series (Al-Zn / Heat-Treatable)

Aerospace & High-End Tech choice. Super-high structural yield strength. Extensively utilized in aircraft manufacturing, structural defense assemblies, and premium wearable electronics.

5000 Series (Al-Mg / Non-Heat-Treatable)

Marine & Infrastructure choice. Exceptional resistance to severe atmospheric corrosion and salt-water environments. Ideal for structural storage tanks and pressure vessels.

1000 & 3000 Series

Thermal Management choice. Possesses exceptional thermal and electrical conductivity, high corrosion resistance, and superb general workability for industrial heat exchangers.

Examples of parts made of aluminum extrusion

Examples of parts made of aluminum extrusion

Scope

How Can X-Pro Help With My Project?

X-PRO helps clients with one-time and ongoing project needs. Submit your project description and work with a pre-qualified 3D artist, CAD designer, drafter, modeller, animator or engineer specialised for your needs.

OUR SPECIALTIES

3D modeling
Prototype design
3D design
3D printing design
CAD drafting
Mechanical design
3D animation
Manufacturing
Engineering & 3D renderings
Structural design
3D industrial design
Reverse Engineering

OUR DESIGNERS AND DRAFTING CONTRACTORS WORK WITH

AutoCAD
3ds Max
SolidWorks
CATIA
Autodesk Inventor
Maya
and many more

Three Steps

The Project Flow

Tell us about your project

Describe your project, estimate the number of hours needed, the duration, and software requirements.

Pre-qualified expert freelancer

One of our engineers will contact you to discuss your project and gather more details.

Deposit & work

Agreement will need to be signed and payment deposit made in order to begin a project.

FAQ for your new project

Why X-PRO LLC?

We connect you with the best designers in the business, and we offer the most comprehensive set of services for inventors you’ll find anywhere. We take the guesswork out of online design services, and let you focus on what’s important.

How do private projects work?

Simple. Just send us a project brief and we will provide you with a design quote from a pre-qualified designer for your project.

Who can see my project?

Private projects are entirely confidential. Only you and the designer that you will be working with will see your project description, file attachments and submitted work.

Do I own the designs & IP?

Yes. Our legally binding terms of service assign the ownership of intellectual property (IP) from the designer to the service buyer for any paid designs.

Do you offer manufacturing services?

Yes we do! We offer a range of manufacturing services, including 3D printing, rapid manufacturing and conventional injection molding.

How is a design project different from hourly services?

Design projects are limited-term projects with a concrete budget, based on an upfront quote from the CAD designer. Hourly services are for ongoing work that generally have an open work scope.

Will designers sign a NDA?

We’ve got this covered. Our legally binding terms of service covers freelancer non-disclosure. Freelancers on X-Pro have agreed to and are bound by the terms of non-disclosure that are outlined in our terms of service.