Professional Reverse Engineering Services
From Physical Asset to Digital Schema: Generate high-precision, manufacturing-ready parametric CAD models and toleranced production drawings.
Reverse Engineering Process
Understanding the function of the component or assembly is paramount to the reverse engineering process. It is not enough to duplicate a physical part into CAD space, but you must know how the part/assembly interacts with surrounding components in the overall system. This will allow the proper tolerance stacking information that is needed for dimensioned and tolerance prints. We have engineers certified in tolerance stacking using Geometric Dimensioning and Tolerancing (GD&T) and have experience based on actual design work to verify the efficacy of our process. This background also gives us insight in to the likely design intent of areas of a component’s design.
Digitizing Components and Assemblies
Digitizing components and assemblies is achieved in our extensive temperature controlled metrology laboratory that has a full range of contact and non-contact measurement instruments. We also offer on-site data collection when parts cannot come to us. Each of our engineering staff is trained in each digitizing technology so that they have a complete understanding of what is available and what is needed for any part or aspect of their work. We employ tools such as hand instruments and gages, Laser Scanning, Structured Light Scanning, Long Range Laser Scanning, High Precision CMMs, Large Area Gantry CMMs, and Industrial CT Scanning. We have most of our scanning processes listed under our ISO17025 scope of accreditation. This metrology based accreditation ensures that data that we take for you, will be correct and reliable to use on your laser model. The right laser scanning tools and parts are essential for the job. 3D Scanning aids the production and manufacturing process of your products and refines the accuracy of the model parts through state of the art scanning techniques.
The Right Equipment, Staff, Experience, and Knowledge
3D Engineering Solutions combines the right equipment, engineering staff, experience and knowledge to tackle the most difficult reverse engineering work. Everything you need is under one roof. Our engineer-metrologists are proficient in all of the technologies that we use and have the experience base to perform the work efficiently. Our large staff is configured to handle your large projects with ease. We have purchased and continue to evaluate all of the latest data collection technologies available. We have completed thousands of metrology and reverse engineering projects for hundreds of customers and would like the chance to complete yours as well. Our fully trained staff are able to complete projects from beginning to end each by themselves. This allows them to be efficient in the completion of your project. Solutions are supported by 3D Engineering Solutions in support of legacy military equipment as well as other industry needs. We can take legacy drawings that are difficult to read and/or existing or damaged physical components and re-create functional CAD models and drawings.
The Project Flow
1. Tell us about your project
Describe your project, estimate the number of hours needed, the duration, and software requirements.
2. Pre-qualified expert freelancer
One of our engineers will contact you to discuss your project and gather more details.
3. Deposit & work
Agreement will need to be signed and payment deposit made in order to begin a project.
The Technical Distinction: 3D Scanning vs. True Reverse Engineering
- Idealized Geometric Modeling: We analyze original design intents to correct real-world physical wear. This method produces flawless CAD geometries where faces are perfectly planar and holes are perfectly concentric.
- As-Built Dimensional Modeling: Our systems intentionally capture existing manufacturing deviations and deformations. This provides a highly accurate digital twin for structural inspection, finite element analysis, or precision mold balancing.
Versatile Operational Frameworks for Digitized 3D Models
- Multi-Axis Production & Tooling: Export clean CAD geometries directly into CNC machining center paths or complex plastic injection mold tooling blocks.
- Rapid Additive Prototyping: Streamline your validation cycles by channeling digital models into industrial SLA or SLS 3D printing configurations.
- Intellectual Property Protection: Leverage your precise 3D vector line geometry to build compliant patent drawings and structural technical graphics.
- Advanced Component Customization: Modify existing baseline dimensions seamlessly to design high-clearance mating enclosures or custom protective packaging configurations.
Comprehensive Spatial Capabilities & Micro-Precision Metrology
Strategic Technical Advantages of Our Scanning Pipelines:
- Metrology-Grade Accuracy: Achieve exceptional volumetric tolerances up to 15 microns (0.015mm / 0.00059”) to guarantee absolute spatial compliance.
- Non-Contact Structural Integrity: Protect delicate or sensitive surfaces using optical laser lines that capture dense coordinate grids without physical component contact.
- High-Density Feature Point Spacing: Isolate tiny physical anomalies and tight micro-textures down to an intense 16-micron point spacing array.
Industrial Reverse Engineering Technical Deliverables
| Category | Supported Technical File Formats |
|---|---|
| Raw Spatial Point Clouds | Color or non-color datasets via PTS, PTX, and XYZ configurations |
| Polygon Mesh Models | High-density meshes optimized in STL, PLY, OBJ, and VRML formats |
| 3D Parametric Surfaces | Clean, non-uniform rational B-spline layouts via IGES and STEP |
| Feature-Based Solid Assemblies | Native parametric tracking files for SolidWorks, ParaSolid, STEP, and IGES |
| Technical Visualizations | Photorealistic engineering renderings, exploded views, and functional animations |
How Can X-PRO LLC Help With My Project?
X-PRO LLC helps clients with one-time and ongoing project needs. Our specialties include 3D modeling, 3D design, CAD drafting, 3D animation, engineering and 3D renderings, 3D industrial design, prototype design, 3D printing design, mechanical design, architectural design, structural design, 3D interior design, and CAD landscaping design services.
Our CAD designers and drafting contractors work with AutoCAD, SolidWorks, Autodesk Inventor, Maya, 3ds Max, CATIA and many other types of software. Submit your project description and work with a pre-qualified 3D artist, CAD designer, drafter, 3D modeler, 3D animation or engineer specialized for your project needs.
FAQ for your new project
Why X-Pro?
We connect you with the best designers in the business, and we offer the most comprehensive set of services for inventors you’ll find anywhere. We take the guesswork out of online design services, and let you focus on what’s important.
How do private projects work?
Simple. Just send us a project brief and we will provide you with a design quote from a pre-qualified designer for your project.
Who can see my project?
Private projects are entirely confidential. Only you and the designer that you will be working with will see your project description, file attachments and submitted work.
Do I own the designs & IP?
Yes. Our legally binding terms of service assign the ownership of intellectual property (IP) from the designer to the service buyer for any paid designs.
Do you offer manufacturing services?
Yes we do! We offer a range of manufacturing services, including 3D printing, rapid manufacturing and conventional injection molding.
How is a design project different from hourly services?
Design projects are limited-term projects with a concrete budget, based on an upfront quote from the CAD designer. Hourly services are for ongoing work that generally have an open work scope.
Will designers sign a NDA?
We’ve got this covered. Our legally binding terms of service covers freelancer non-disclosure. Freelancers on X-Pro have agreed to and are bound by the terms of non-disclosure that are outlined in our terms of service.
